Dongguan Yixin Machinery Co., Ltd.

Single-End Wire Processing Machines

Fully Automatic Single-End Connector Insertion Machine

This machine automatically cuts, strips, and tins (solders) one end of the wire, while the other end is automatically cut, stripped, crimped, and inserted into the connector shell.

This machine automatically cuts, strips, and tins (solders) one end of the wire, while the other end is automatically cut, stripped, crimped, and inserted into the connector shell.

Note: We also provide customized wire harness processing solutions and non-standard equipment tailored to the specific requirements of your products.

Equipment Advantages:

  1. Automatic feeding of bulk rubber shells via a vibrating disc.
  2. Simple and user-friendly design for easy operation and convenient setup.
  3. Quick and easy product specification changes.
  4. Adjustable wire cutting and stripping lengths for each product.
  5. Automatic detection and isolation of defective products during production.
  6. 100% pull test performed on terminal insertion to ensure reliability.

Main Equipment Configuration:

  • Control System: Inovance
  • Servo Motor: Inovance
  • Cylinder: Taiwan Airtac
  • Fiber Optic Amplifier: Panasonic, Japan
  • Transmission Module: Yaohua (equipped with Taiwan HIWIN ball screw guide

Watch Product Intro:

Details

Model

TYDC-J-C605

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPa

Machine weight

Approximately 750 KG

Equipment Size

Dimensions (L×W×H): 1950 × 1600 × 1800 mm

Function

A-Side: Cutting, stripping, and tinning
B-Side: Cutting, stripping, crimping, CCD inspection, shell insertion

Wire Processing Range:

AWG16–AWG30; supports up to 8 colors simultaneously

Wire Cutting Length

40–900 mm (contact service for special requirements)

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-side 0.1–10 mm, B-side 0.1–6 mm

Twisted Wire Length

3–10 mm

Tin Dipping Length

Maximum 10 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

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