This fully automatic double-end shell insertion machine automatically cuts, strips, terminateFully Automatic Double-End Shell Insertion Machines, and inserts shells at both ends of the wire. Equipped with a four-lens CCD detector, it can inspect the number of copper strands, ensuring high precision, consistent quality, and reliable production.
Equipment Function:
Automatically cuts, peels, presses, and threads one end of the wire into the rubber shell. – Automatically cuts, peels, presses, and threads the other end of the wire into the rubber shell.
Note: Personalized wire harness processing solutions and non-standard customized equipment can be provided based on your product requirements.
Equipment Advantages:
- 6 workstations on both sides; any workstation can be independently closed, improving production efficiency.
- Independent servo dual blade holder for fast peeling depth adjustment.
- Crimping machine uses variable frequency motor with 0.02 mm adjustment accuracy.
- Multi-functional and configurable; shell positions at both ends freely selectable. Achieves 5% drop for same product length.
- Integrated operation: crimping management, vision, and parameters all-in-one.
- Handheld teaching pendant for easy debugging.
- 3-axis split-type guided insertion improves efficiency, precision, and protects terminal functional area.
- Flip-type defective product isolation ensures 100% removal of defective products.
- Independent adjustment at both ends for easy debugging
Main Equipment Configuration:
- Control System: Inovance
- Servo Motor: Inovance
- Cylinder: Taiwan Airtac
- Fiber Optic Amplifier: Panasonic, Japan
- Transmission Module: Yaohua (equipped with Taiwan HIWIN ball screw guide
Watch Product Intro:
Details
| Model | TYDC-F-B602 |
|---|---|
| Power Supply | AC 220V |
| High power | 4.8 KW |
| Compressed air | 0.4–0.6 MPa |
| Machine weight | Approximately 1200 KG |
| Equipment Size | Dimensions (L×W×H): 2100 × 1600 × 1900 mm |
| Function | A-end: peel, peel, crimp, insert |
| Wire Processing Range: | AWG16–AWG30 |
| Wire Processing Length | 80–900 mm (contact service for special requirements) |
| Cutting Accuracy | 0.5 mm + 0.2% of cutting length |
| Peel Length | A-end MAX 6.0 mm, B-end MAX 6.0 mm |
| Compression Ability: | 2 T |
| Maximum PIN Insertion | 20 holes per row, up to 3 rows |
| Maximum Color Count | 8 colors (more colors require customization) |
| Shell Size | MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm |
| Maximum Operating Speed | 1.5 seconds per unit |
| Detection Device | Wire presence/absence, wire cutting, terminal presence/absence, abnormal stripping, terminal pressure monitoring, terminal pull detection |
| Standard Components | 8-axis scroll universal wire feeder |
| Standard Configuration | Dual-channel terminal pressure monitoring, four-lens CCD visual inspection |
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