“This fully automatic single-end wire harness assembly machine processes wires with high precision and efficiency. It performs automatic cutting, stripping, and terminal crimping on both ends, followed by connector housing insertion on one end. The output is a pigtail-style wire harness with one assembled connector and loose pre-crimped terminals on the opposite end.”
Equipment Advantages:
- Automatic feeding of bulk rubber shells via a vibrating disc.
- Simple, user-friendly design for easy operation and convenient debugging.
- Quick and easy product specification changes.
- Comes with a universal wire feeder for the roll axis.
- Adjustable wire cutting and stripping lengths for each product.
- Automatic detection and isolation of defective products during production.
- 100% pull test on terminal insertion to guarantee reliability.
Main Equipment Configuration:
- Control System: Inovance
- Servo Motor: Inovance
- Cylinder: Taiwan Airtac
- Fiber Optic Amplifier: Panasonic Japan
- Transmission Module: Yaohua (Equipped with Taiwan HIWIN ball screw guide rail)
Watch Product Intro:
Details
| Model | TYDC-K-A601 |
|---|---|
| Power Supply | AC 220V |
| High power | 4.8 KW |
| Compressed air | 0.4-0.6 MPA |
| Machine weight | Approximately 750 KG |
| Equipment Size | Dimensions (L×W×H): 1950 × 1600 × 1800 mm |
| Loading Method | Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, and automatic feeding of tinned wire and tin solution by motor |
| Function | A-End: Strip and crimp |
| Wire Processing Range: | AWG16–AWG30 |
| Wire Processing Length | 40–900 mm |
| Cutting Accuracy | 0.5 mm + 0.2% of cutting length |
| Peel Length | A-side 0.1–10 mm, B-side 0.1–6 mm |
| Compression Ability: | 2 T |
| Maximum PIN Insertion | 20 pins per row, up to 3 rows |
| Maximum Color Count | 8 colors |
| Shell Size | Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm |
| Maximum Operating Speed | 3.3 seconds per unit |
| Detection Device | CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring |
| Standard Components | 8-axis scroll universal wire feeder |
| Standard Configuration | Dual channel terminal pressure monitoring, Single lens CCD visual inspection |
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