Fully Automatic Single-End Wire Harness Assembly Machine

“Fully Automatic Single-End Wire Harness Assembly Machine. Processes wires with high precision: Side 1 performs terminal crimping and housing insertion, Side 2 performs tin dipping. Single-head machine; double-end crimping not supported.

Equipment Advantages:

Automatic feeding of bulk rubber shells via a vibrating disc.
Simple, user-friendly design for easy operation and convenient debugging.
Quick and easy product specification changes.
Comes with a universal wire feeder for the roll axis.
Adjustable wire cutting and stripping lengths for each product.
Automatic detection and isolation of defective products during production.
100% pull test on terminal insertion to guarantee reliability.

Main Equipment Configuration:

Control System: Inovance
Servo Motor: Inovance
Cylinder: Taiwan Airtac
Fiber Optic Amplifier: Panasonic Japan
Transmission Module: Yaohua (Equipped with Taiwan HIWIN ball screw guide rail)

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Details

Model	TYDC-K-A601
Power Supply	AC 220V
High power	4.8 KW
Compressed air	0.4-0.6 MPA
Air Consumption	30 L/min
Machine weight	Approximately 750 KG
Equipment Size	Dimensions (L×W×H): 1950 × 1600 × 1800 mm
Loading Method	Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, and automatic feeding of tinned wire and tin solution by motor
Function	Side 1: Strip, terminal crimping, and housing insertion Side 2: Strip and tin dipping
Wire Processing Range:	AWG16–AWG30
Wire Processing Length	40–900 mm (For special lengths, please contact us)
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-side 0.1–10 mm, B-side 0.1–6 mm
Compression Ability:	2 T
Maximum PIN Insertion	20 pins per row, up to 3 rows
Maximum Color Count	8 colors
Shell Size	Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	3.3 seconds per unit
Detection Device	CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring
Standard Components	8-axis scroll universal wire feeder
Standard Configuration	Dual channel terminal pressure monitoring, Single lens CCD visual inspection

Single-End Wire Processing Machines

Fully Automatic Single-End Connector Insertion Machine

Model	TYDC-J-C605
Power Supply	AC 220V
High power	4.8 KW
Compressed air	0.4–0.6 MPa
Machine weight	Approximately 750 KG
Equipment Size	Dimensions (L×W×H): 1950 × 1600 × 1800 mm
Function	A-Side: Cutting, stripping, and tinning B-Side: Cutting, stripping, crimping, CCD inspection, shell insertion
Wire Processing Range:	AWG16–AWG30; supports up to 8 colors simultaneously
Wire Cutting Length	40–900 mm (contact service for special requirements)
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-side 0.1–10 mm, B-side 0.1–6 mm
Twisted Wire Length	3–10 mm
Tin Dipping Length	Maximum 10 mm
Compression Ability:	2 T
Maximum PIN Insertion	20 pins per row, up to 3 rows
Maximum Color Count	8
Shell Size	Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	1.5 seconds per unit
Detection Device	CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Product Details >

Single-End Wire Processing Machines

Fully Automatic Single Head Wire Processing Machine

Model	TYDC-H-C601
Power Supply	AC 220V
High power	4.8 KW
Compressed air	0.4–0.6 MPA
Machine weight	Approximately 750 KG
Dimensions (L×W×H)	2200 × 1650 × 1850 mm
Loading Method	Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, automatic feeding of tinned wire and tin solution by motor
Function	A-End: Peeling and tinning B-End: Peeling, pressing, CCD inspection, shell insertion
Wire Processing Range:	AWG18–AWG24 or AWG22–AWG30; up to 8 colors simultaneously
Wire Cutting Length	40–980 mm
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-end 0.1–10 mm, B-end 0.1–6 mm
Twisted Wire Length	3–10 mm
Tin Dipping Length	Maximum 10 mm
Compression Ability:	2 T
Maximum PIN Insertion	20 pins per row, up to 3 rows
Maximum Color Count	8
Shell Size	Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	1.5 seconds per unit
Detection Device	CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring
Standard Components	8-axis scroll universal wire feeder
Standard Configuration	Single channel terminal pressure monitoring, single lens CCD visual inspection

Product Details >

Dual-Head / Dual-Terminal / Special Function Machines

Fully Automatic Double-Head Terminal Crimping & Housing Insertion Machine

Model	TYDC-009
Power Supply	AC 220V
High Power	4.8 Kw
Compressed Air	0.6 – 0.7 MPA (requires clean and dry air source)
Machine weight	Approx. 900 kg
Dimensions (L×W×H)	1900 × 1900 × 1800 mm
Standard Functions	Wire cutting, double-end stripping, double-end crimping, double-end twisting, single-end housing insertion
Optional Functions	Pressure management device, wire feeder, CCD vision detection
Wire Processing Range	AWG28# – AWG16#
Cutting Accuracy	± 0.1 mm + (cut length × 0.1% or less)
Applicable Housing Size	1.0 mm – 3.96 mm pitch, single-row housing
Stripping Length	1 – 6 mm (half-stripping or full-stripping available)
Production Rate	4000 – 4500 pcs/hour (2+2 terminals, single-end housing insertion, wire length ≤ 200 mm)
Detection Functions	Wire presence, wire knotting, terminal presence, housing presence, air pressure alarm, motor abnormality, CCD visual inspection, defective product alarm

Product Details >

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Single-End Wire Processing Machines

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