This fully automatic double-end wire insertion machine performs cutting, stripping, crimping, and terminal insertion on both ends of the wire. Equipped with dual CCD cameras, it inspects the appearance of crimped terminals and checks for loose wires, ensuring high precision, consistent quality, and reliable production.
Equipment Advantages:
- Four workstations on both sides, each independently closable, improving production efficiency.
- Servo knife holder for convenient and fast peeling depth adjustment.
- Crimping machine equipped with variable frequency motor and 0.02 mm adjustment accuracy.
- Multi-functional and freely compatible; shell positions on both ends can be customized. Achieves up to 5% product drop improvement for identical lengths.
- Integrated operation system for crimping management, vision, and parameter control – all-in-one machine.
- 3-axis split insertion operation with guided insertion method to improve accuracy and protect terminals.
- Flip-type defective product isolation method ensures 100% defect removal.
- Separate independent adjustment at both ends for easy equipment debugging.
Main Equipment Configuration:
- Control System: Inovance
- Servo Motor: Inovance
- Cylinder: Taiwan Airtac
- Fiber Optic Amplifier: Panasonic, Japan
- Transmission Module: Yaohua (equipped with Taiwan HIWIN ball screw guide
Watch Product Intro:
Details
| Model | TYDC-B-B601 |
|---|---|
| Power Supply | AC 220V |
| High power | 3.2 KW |
| Compressed air | 0.4–0.6 MPA |
| Machine weight | Approximately 900 KG |
| Equipment Size | Dimensions (L×W×H):1500 × 1550 × 1960 mm |
| Function | A-End: Cutting, stripping, crimping, CCD inspection, insertion |
| Wire Processing Range: | AWG16–AWG30 |
| Wire Processing Length | 80–900 mm |
| Cutting Accuracy | 0.5 mm + 0.2% of cutting length |
| Peel Length | A-End MAX 6.0 mm, B-End MAX 6.0 mm |
| Compression Ability: | 2 T (customizable) |
| Maximum PIN Insertion | 20 pins per row, maximum 3 rows |
| Maximum Color Count | 8 |
| Shell Size | MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm |
| Maximum Operating Speed | 1.5 seconds per unit |
| Standard Components | 8-axis scroll universal wire feeder |
| Standard Configuration | Dual channel terminal pressure monitoring, dual-lens CCD visual inspection |
| Defect Rate | Overall failure rate during normal operation is 5% |
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