Fully Automatic Dual-End Wire Processing Machine with Marker Tube Threading

This fully automatic dual-end wire processing machine efficiently handles wire harness assembly with precision and reliability. One end of the wire is automatically cut, stripped, and terminated, while the other end is cut, stripped, threaded with marker tubes, terminated, and inserted into the connector shell. The system ensures consistent quality, high accuracy, and maximizes production efficiency, making it ideal for complex multi-wire harness applications.

Main Equipment Configuration:

Control System: Inovance
Servo Motor: Inovance
Cylinder: Taiwan Airtac
Fiber Optic Amplifier: Panasonic (Japan)
Transmission Module: Yaohua (equipped with Taiwan HIWIN ball screw guide rail)

Details

Model	TYDC-K-A605
Power supply	AC 220V
High power	4.8KW
Compressed Air	0.4–0.6 MPA
Functions	A-End: cutting, stripping, crimping B-End: cutting, stripping, marker tube threading, crimping, connector housing insertion.
Wire Processing Range	AWG16–AWG30 (supports up to 5 types of wire in single-core operation)
Wire Cutting Length	40–900 mm
Wire Cutting Accuracy	±0.5 mm + (cut length × 0.2%)
Peel Length	A-End: 0.1–6.0 mm B-End: 0.1–10.0 mm
Compression Capacity	2.0 kN (customizable)
Maximum PIN Insertion	20 pins per row, up to 3 rows
Maximum Color Count	Up to 8 colors (customizable for more)
Shell Size	MAX: 40×25×25 mmMIN: 5×6×3 mm (custom sizes available)
Maximum Operating Speed	Up to 1,500 pcs/hour (short wires, double-end operation)

Single-End Wire Processing Machines

Fully Automatic Single-End Connector Insertion Machine

Model	TYDC-J-C605
Power Supply	AC 220V
High power	4.8 KW
Compressed air	0.4–0.6 MPa
Machine weight	Approximately 750 KG
Equipment Size	Dimensions (L×W×H): 1950 × 1600 × 1800 mm
Function	A-Side: Cutting, stripping, and tinning B-Side: Cutting, stripping, crimping, CCD inspection, shell insertion
Wire Processing Range:	AWG16–AWG30; supports up to 8 colors simultaneously
Wire Cutting Length	40–900 mm (contact service for special requirements)
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-side 0.1–10 mm, B-side 0.1–6 mm
Twisted Wire Length	3–10 mm
Tin Dipping Length	Maximum 10 mm
Compression Ability:	2 T
Maximum PIN Insertion	20 pins per row, up to 3 rows
Maximum Color Count	8
Shell Size	Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	1.5 seconds per unit
Detection Device	CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Product Details >

Fully Automatic Connector and Shell Insertion Machine

Fully Automatic Combined Wire Harness Shell Insertion Machine

Model	TYDC-B-D601
Power Supply	AC 380V
Maximum Power	6.0 kW
Compressed Air	0.4–0.6 MPA
Machine Weight	Approx. 1,300 kg
Dimensions (L×W×H)	1340 × 1400 × 1640 mm (single function unit)
Wire Range	16 AWG – 26 AWG
Wire Length	200 – 9999 mm (custom lengths available)
Cutting Accuracy	±0.5 mm + 0.2% of wire length
Peeling Length	Max 6.0 mm
Compression Capacity	2.0 kN
Maximum Pins	20 per row, up to 3 rows
Maximum PIN Colors	15 (custom colors available)
Shell Size	MAX 40 × 25 × 25 mm, MIN 5 × 6 × 3 mm, pitch 1.0–4.2 mm
Operating Speed	Approx. 1,600 lines/hour
Detection Functions	Wire presence/absence, wire knots, terminal presence/absence, abnormal stripping, terminal pressure monitoring, insertion & pull-out detection
Standard Components	8-spindle universal wire feeder
Standard Configuration	Japanese cable terminal pressure monitoring, 5MP CCD vision inspection lens

Product Details >

Dual-Head / Dual-Terminal / Special Function Machines

Fully Automatic Double-Head Terminal Crimping & Housing Insertion Machine

Model	TYDC-009
Power Supply	AC 220V
High Power	4.8 Kw
Compressed Air	0.6 – 0.7 MPA (requires clean and dry air source)
Machine weight	Approx. 900 kg
Dimensions (L×W×H)	1900 × 1900 × 1800 mm
Standard Functions	Wire cutting, double-end stripping, double-end crimping, double-end twisting, single-end housing insertion
Optional Functions	Pressure management device, wire feeder, CCD vision detection
Wire Processing Range	AWG28# – AWG16#
Cutting Accuracy	± 0.1 mm + (cut length × 0.1% or less)
Applicable Housing Size	1.0 mm – 3.96 mm pitch, single-row housing
Stripping Length	1 – 6 mm (half-stripping or full-stripping available)
Production Rate	4000 – 4500 pcs/hour (2+2 terminals, single-end housing insertion, wire length ≤ 200 mm)
Detection Functions	Wire presence, wire knotting, terminal presence, housing presence, air pressure alarm, motor abnormality, CCD visual inspection, defective product alarm

Product Details >

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Dual-Head / Dual-Terminal / Special Function Machines