This fully automatic machine performs double-ended wire harness processing with high precision. One end of the wire is automatically terminated, sheathed, and threaded with tubing, while the other end is cut, stripped, terminated, and inserted into the connector housing. The system ensures consistent quality, maximizes production efficiency, and reduces manual labor. Customized wire harness processing solutions and non-standard equipment can be provided based on your product’s specific requirements.
Equipment Features:
- Uses wire reel automatic feeding, with two heads working simultaneously at both ends; rear end can switch between twisting/tinning and housing insertion, improving efficiency.
- Latest 20-axis servo system allows quick mold changes without part replacement.
- Suitable for electronic wires and multi-core sheathed cables; terminal sizes supported: 1.0, 1.2, 1.25, 1.5, 2.0, 2.54, 3.96 mm.
- Servo control for crimping, terminal feeder, and wire feeder ensures stable operation.
- Optional end-pressure management and CCD vision detection for terminal, wire color, and housing insertion verification; automatic separation of defective products.
- Touch-screen human-machine interface allows easy parameter adjustment.
- Strong R&D capability enables upgrades and functional expansion according to customer requirements.
Equipment Configuration:
- Control System: Inovance
- Servo Motor: Inovance
- Cylinder: Taiwan Airtac
- Fiber Optic Amplifier: Panasonic Japan
- Transmission Module: Yaohua (Equipped with Taiwan HIWIN ball screw guide rail)
Details
| Model | TYDC-009 |
|---|---|
| Power Supply | AC 220V |
| High Power | 4.8 Kw |
| Compressed Air | 0.6 – 0.7 MPA (requires clean and dry air source) |
| Machine weight | Approx. 900 kg |
| Dimensions (L×W×H) | 1900 × 1900 × 1800 mm |
| Standard Functions | Wire cutting, double-end stripping, double-end crimping, double-end twisting, single-end housing insertion |
| Optional Functions | Pressure management device, wire feeder, CCD vision detection |
| Wire Processing Range | AWG28# – AWG16# |
| Cutting Accuracy | ± 0.1 mm + (cut length × 0.1% or less) |
| Applicable Housing Size | 1.0 mm – 3.96 mm pitch, single-row housing |
| Stripping Length | 1 – 6 mm (half-stripping or full-stripping available) |
| Production Rate | 4000 – 4500 pcs/hour (2+2 terminals, single-end housing insertion, wire length ≤ 200 mm) |
| Detection Functions | Wire presence, wire knotting, terminal presence, housing presence, air pressure alarm, motor abnormality, CCD visual inspection, defective product alarm |
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