Dongguan Yixin Machinery Co., Ltd.

Single-End Wire Processing Machines

Fully Automatic Single Head Wire Processing Machine

The TYDC-H-C601 is a fully automatic single-head wire processing machine designed for precision and efficiency. One end of the wire is automatically cut, stripped, and tinned, while the other end is cut, stripped, pressed, and inserted into the shell.

The TYDC-H-C601 is a fully automatic single-head wire processing machine designed for precision and efficiency. One end of the wire is automatically cut, stripped, and tinned, while the other end is cut, stripped, pressed, and inserted into the shell.

Note: We offer personalized wire harness processing solutions and non-standard customized equipment based on your product requirements.

Equipment Advantages:

  1.  Vibrating disc automatically feeds bulk rubber shells.
  2.   Simple and user-friendly design for easy operation and convenient debugging.
  3.  Quick and easy product specification changes.
  4.  Universal wire feeder included for roll axis operation.
  5.  Adjustable wire cutting and stripping lengths for each product.
  6.  Automatic detection and isolation of defective products during production.
  7. 100% pull test on terminal insertion to ensure reliability.

Main Equipment Configuration:

  • Control System: Inovance
  • Servo Motor: Inovance
  • Cylinder: Taiwan Airtac
  • Fiber Optic Amplifier: Panasonic, Japan
  • Transmission Module: Yaohua (equipped with Taiwan HIWIN ball screw guide

Details

Model

TYDC-H-C601

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPA

Machine weight

Approximately 750 KG

Dimensions (L×W×H)

2200 × 1650 × 1850 mm

Loading Method

Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, automatic feeding of tinned wire and tin solution by motor

Function

A-End: Peeling and tinning
B-End: Peeling, pressing, CCD inspection, shell insertion

Wire Processing Range:

AWG18–AWG24 or AWG22–AWG30; up to 8 colors simultaneously

Wire Cutting Length

40–980 mm

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-end 0.1–10 mm, B-end 0.1–6 mm

Twisted Wire Length

3–10 mm

Tin Dipping Length

Maximum 10 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Single channel terminal pressure monitoring, single lens CCD visual inspection

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Fully Automatic Double-End Shell Insertion Machine
Model

TYDC-F-B602

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPa

Machine weight

Approximately 1200 KG

Equipment Size

Dimensions (L×W×H): 2100 × 1600 × 1900 mm

Function

A-end: peel, peel, crimp, insert
B-end: peel, peel, crimp, insert

Wire Processing Range:

AWG16–AWG30

Wire Processing Length

80–900 mm (contact service for special requirements)

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-end MAX 6.0 mm, B-end MAX 6.0 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 holes per row, up to 3 rows

Maximum Color Count

8 colors (more colors require customization)

Shell Size

MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

Wire presence/absence, wire cutting, terminal presence/absence, abnormal stripping, terminal pressure monitoring, terminal pull detection

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Dual-channel terminal pressure monitoring, four-lens CCD visual inspection

Fully Automatic Multi-Core Cable Stripping & Terminal Insertion Machine
Model

TYDC-006

Power Supply

AC 220V 50/60Hz

Power Consumption

3.5 KW / 20A single phase

Compressed air

0.5 – 0.7 MPa, 8 m³/h

Machine weight

Approximately 800 KG

Equipment Size

Dimensions (L×W×H): 2150 × 820 × 1860 mm

Applicable Wire

AWG18# – AWG28# multi-core sheathed cable

Outer Jacket Stripping Length

>20 mm from the end

Terminal Pitch

1.25 – 8.0 mm

Number of Pins Inserted

2 – 15 PIN

Start Mode

Foot pedal start / automatic start

Detection Functions

Wire presence, terminal presence, terminal crimp, air pressure, CCD color sequence, housing insertion