Products

Fully Automatic Combined Wire Harness Shell Insertion Machine
Model

TYDC-B-D601

Power Supply

AC 380V

Maximum Power

6.0 kW

Compressed Air

0.4–0.6 MPA

Machine Weight

Approx. 1,300 kg

Dimensions (L×W×H)

1340 × 1400 × 1640 mm (single function unit)

Wire Range

16 AWG – 26 AWG

Wire Length

200 – 9999 mm (custom lengths available)

Cutting Accuracy

±0.5 mm + 0.2% of wire length

Peeling Length

Max 6.0 mm

Compression Capacity

2.0 kN

Maximum Pins

20 per row, up to 3 rows

Maximum PIN Colors

15 (custom colors available)

Shell Size

MAX 40 × 25 × 25 mm, MIN 5 × 6 × 3 mm, pitch 1.0–4.2 mm

Operating Speed

Approx. 1,600 lines/hour

Detection Functions

Wire presence/absence, wire knots, terminal presence/absence, abnormal stripping, terminal pressure monitoring, insertion & pull-out detection

Standard Components

8-spindle universal wire feeder

Standard Configuration

Japanese cable terminal pressure monitoring, 5MP CCD vision inspection lens

Fully Automatic Double-End Shell Insertion Machine
Model

TYDC-F-B602

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPa

Machine weight

Approximately 1200 KG

Equipment Size

Dimensions (L×W×H): 2100 × 1600 × 1900 mm

Function

A-end: peel, peel, crimp, insert
B-end: peel, peel, crimp, insert

Wire Processing Range:

AWG16–AWG30

Wire Processing Length

80–900 mm (contact service for special requirements)

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-end MAX 6.0 mm, B-end MAX 6.0 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 holes per row, up to 3 rows

Maximum Color Count

8 colors (more colors require customization)

Shell Size

MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

Wire presence/absence, wire cutting, terminal presence/absence, abnormal stripping, terminal pressure monitoring, terminal pull detection

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Dual-channel terminal pressure monitoring, four-lens CCD visual inspection

Fully Automatic Double-Head Shell Insertion Machine
Model

TYDC-B-B601

Power Supply

AC 220V

High power

3.2 KW

Compressed air

0.4–0.6 MPA

Machine weight

Approximately 900 KG

Equipment Size

Dimensions (L×W×H):1500 × 1550 × 1960 mm

Function

A-End: Cutting, stripping, crimping, CCD inspection, insertion
B-End: Cutting, stripping, crimping, CCD inspection, insertion

Wire Processing Range:

AWG16–AWG30

Wire Processing Length

80–900 mm

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-End MAX 6.0 mm, B-End MAX 6.0 mm

Compression Ability:

2 T (customizable)

Maximum PIN Insertion

20 pins per row, maximum 3 rows

Maximum Color Count

8

Shell Size

MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Dual channel terminal pressure monitoring, dual-lens CCD visual inspection

Defect Rate

Overall failure rate during normal operation is 5%

Fully Automatic Double-Head Terminal Crimping & Housing Insertion Machine
Model

TYDC-009

Power Supply

AC 220V

High Power

4.8 Kw

Compressed Air

0.6 – 0.7 MPA (requires clean and dry air source)

Machine weight

Approx. 900 kg

Dimensions (L×W×H)

1900 × 1900 × 1800 mm

Standard Functions

Wire cutting, double-end stripping, double-end crimping, double-end twisting, single-end housing insertion

Optional Functions

Pressure management device, wire feeder, CCD vision detection

Wire Processing Range

AWG28# – AWG16#

Cutting Accuracy

± 0.1 mm + (cut length × 0.1% or less)

Applicable Housing Size

1.0 mm – 3.96 mm pitch, single-row housing

Stripping Length

1 – 6 mm (half-stripping or full-stripping available)

Production Rate

4000 – 4500 pcs/hour (2+2 terminals, single-end housing insertion, wire length ≤ 200 mm)

Detection Functions

Wire presence, wire knotting, terminal presence, housing presence, air pressure alarm, motor abnormality, CCD visual inspection, defective product alarm

Fully Automatic Dual-End Wire Processing Machine with Marker Tube Threading
Model

TYDC-K-A605

Power supply

AC 220V

High power

4.8KW

Compressed Air

0.4–0.6 MPA

Functions

A-End: cutting, stripping, crimping
B-End: cutting, stripping, marker tube threading, crimping, connector housing insertion.

Wire Processing Range

AWG16–AWG30 (supports up to 5 types of wire in single-core operation)

Wire Cutting Length

40–900 mm

Wire Cutting Accuracy

±0.5 mm + (cut length × 0.2%)

Peel Length

A-End: 0.1–6.0 mm B-End: 0.1–10.0 mm

Compression Capacity

2.0 kN (customizable)

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

Up to 8 colors (customizable for more)

Shell Size

MAX: 40×25×25 mmMIN: 5×6×3 mm (custom sizes available)

Maximum Operating Speed

Up to 1,500 pcs/hour (short wires, double-end operation)

Fully Automatic Multi-Core Cable Stripping & Terminal Insertion Machine
Model

TYDC-006

Power Supply

AC 220V 50/60Hz

Power Consumption

3.5 KW / 20A single phase

Compressed air

0.5 – 0.7 MPa, 8 m³/h

Machine weight

Approximately 800 KG

Equipment Size

Dimensions (L×W×H): 2150 × 820 × 1860 mm

Applicable Wire

AWG18# – AWG28# multi-core sheathed cable

Outer Jacket Stripping Length

>20 mm from the end

Terminal Pitch

1.25 – 8.0 mm

Number of Pins Inserted

2 – 15 PIN

Start Mode

Foot pedal start / automatic start

Detection Functions

Wire presence, terminal presence, terminal crimp, air pressure, CCD color sequence, housing insertion

Fully Automatic Single Head Wire Processing Machine
Model

TYDC-H-C601

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPA

Machine weight

Approximately 750 KG

Dimensions (L×W×H)

2200 × 1650 × 1850 mm

Loading Method

Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, automatic feeding of tinned wire and tin solution by motor

Function

A-End: Peeling and tinning
B-End: Peeling, pressing, CCD inspection, shell insertion

Wire Processing Range:

AWG18–AWG24 or AWG22–AWG30; up to 8 colors simultaneously

Wire Cutting Length

40–980 mm

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-end 0.1–10 mm, B-end 0.1–6 mm

Twisted Wire Length

3–10 mm

Tin Dipping Length

Maximum 10 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Single channel terminal pressure monitoring, single lens CCD visual inspection

Fully Automatic Single-End Connector Insertion Machine
Model

TYDC-J-C605

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPa

Machine weight

Approximately 750 KG

Equipment Size

Dimensions (L×W×H): 1950 × 1600 × 1800 mm

Function

A-Side: Cutting, stripping, and tinning
B-Side: Cutting, stripping, crimping, CCD inspection, shell insertion

Wire Processing Range:

AWG16–AWG30; supports up to 8 colors simultaneously

Wire Cutting Length

40–900 mm (contact service for special requirements)

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-side 0.1–10 mm, B-side 0.1–6 mm

Twisted Wire Length

3–10 mm

Tin Dipping Length

Maximum 10 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Fully Automatic Single-End Wire Harness Assembly Machine
Model

TYDC-K-A601

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4-0.6 MPA

Machine weight

Approximately 750 KG

Equipment Size

Dimensions (L×W×H): 1950 × 1600 × 1800 mm

Loading Method

Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, and automatic feeding of tinned wire and tin solution by motor

Function

A-End: Strip and crimp
B-End: Strip, crimp, and insert

Wire Processing Range:

AWG16–AWG30

Wire Processing Length

40–900 mm

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-side 0.1–10 mm, B-side 0.1–6 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8 colors

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

3.3 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Dual channel terminal pressure monitoring, Single lens CCD visual inspection