Fully Automatic Connector and Shell Insertion Machine

Fully Automatic Connector and Shell Insertion Machine

Fully Automatic Combined Wire Harness Shell Insertion Machine
Model

TYDC-B-D601

Power Supply

AC 380V

Maximum Power

6.0 kW

Compressed Air

0.4–0.6 MPA

Machine Weight

Approx. 1,300 kg

Dimensions (L×W×H)

1340 × 1400 × 1640 mm (single function unit)

Wire Range

16 AWG – 26 AWG

Wire Length

200 – 9999 mm (custom lengths available)

Cutting Accuracy

±0.5 mm + 0.2% of wire length

Peeling Length

Max 6.0 mm

Compression Capacity

2.0 kN

Maximum Pins

20 per row, up to 3 rows

Maximum PIN Colors

15 (custom colors available)

Shell Size

MAX 40 × 25 × 25 mm, MIN 5 × 6 × 3 mm, pitch 1.0–4.2 mm

Operating Speed

Approx. 1,600 lines/hour

Detection Functions

Wire presence/absence, wire knots, terminal presence/absence, abnormal stripping, terminal pressure monitoring, insertion & pull-out detection

Standard Components

8-spindle universal wire feeder

Standard Configuration

Japanese cable terminal pressure monitoring, 5MP CCD vision inspection lens

Fully Automatic Double-End Shell Insertion Machine
Model

TYDC-F-B602

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPa

Machine weight

Approximately 1200 KG

Equipment Size

Dimensions (L×W×H): 2100 × 1600 × 1900 mm

Function

A-end: peel, peel, crimp, insert
B-end: peel, peel, crimp, insert

Wire Processing Range:

AWG16–AWG30

Wire Processing Length

80–900 mm (contact service for special requirements)

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-end MAX 6.0 mm, B-end MAX 6.0 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 holes per row, up to 3 rows

Maximum Color Count

8 colors (more colors require customization)

Shell Size

MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

Wire presence/absence, wire cutting, terminal presence/absence, abnormal stripping, terminal pressure monitoring, terminal pull detection

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Dual-channel terminal pressure monitoring, four-lens CCD visual inspection

Fully Automatic Double-Head Shell Insertion Machine
Model

TYDC-B-B601

Power Supply

AC 220V

High power

3.2 KW

Compressed air

0.4–0.6 MPA

Machine weight

Approximately 900 KG

Equipment Size

Dimensions (L×W×H):1500 × 1550 × 1960 mm

Function

A-End: Cutting, stripping, crimping, CCD inspection, insertion
B-End: Cutting, stripping, crimping, CCD inspection, insertion

Wire Processing Range:

AWG16–AWG30

Wire Processing Length

80–900 mm

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-End MAX 6.0 mm, B-End MAX 6.0 mm

Compression Ability:

2 T (customizable)

Maximum PIN Insertion

20 pins per row, maximum 3 rows

Maximum Color Count

8

Shell Size

MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Dual channel terminal pressure monitoring, dual-lens CCD visual inspection

Defect Rate

Overall failure rate during normal operation is 5%