Single-End Wire Processing Machines

Single-End Wire Processing Machines

Fully Automatic Single Head Wire Processing Machine
Model

TYDC-H-C601

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPA

Machine weight

Approximately 750 KG

Dimensions (L×W×H)

2200 × 1650 × 1850 mm

Loading Method

Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, automatic feeding of tinned wire and tin solution by motor

Function

A-End: Peeling and tinning
B-End: Peeling, pressing, CCD inspection, shell insertion

Wire Processing Range:

AWG18–AWG24 or AWG22–AWG30; up to 8 colors simultaneously

Wire Cutting Length

40–980 mm

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-end 0.1–10 mm, B-end 0.1–6 mm

Twisted Wire Length

3–10 mm

Tin Dipping Length

Maximum 10 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Single channel terminal pressure monitoring, single lens CCD visual inspection

Fully Automatic Single-End Connector Insertion Machine
Model

TYDC-J-C605

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPa

Machine weight

Approximately 750 KG

Equipment Size

Dimensions (L×W×H): 1950 × 1600 × 1800 mm

Function

A-Side: Cutting, stripping, and tinning
B-Side: Cutting, stripping, crimping, CCD inspection, shell insertion

Wire Processing Range:

AWG16–AWG30; supports up to 8 colors simultaneously

Wire Cutting Length

40–900 mm (contact service for special requirements)

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-side 0.1–10 mm, B-side 0.1–6 mm

Twisted Wire Length

3–10 mm

Tin Dipping Length

Maximum 10 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Fully Automatic Single-End Wire Harness Assembly Machine
Model

TYDC-K-A601

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4-0.6 MPA

Machine weight

Approximately 750 KG

Equipment Size

Dimensions (L×W×H): 1950 × 1600 × 1800 mm

Loading Method

Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, and automatic feeding of tinned wire and tin solution by motor

Function

A-End: Strip and crimp
B-End: Strip, crimp, and insert

Wire Processing Range:

AWG16–AWG30

Wire Processing Length

40–900 mm

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-side 0.1–10 mm, B-side 0.1–6 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8 colors

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

3.3 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Dual channel terminal pressure monitoring, Single lens CCD visual inspection