automatic wire harness crimping machine

Fully Automatic Combined Wire Harness Shell Insertion Machine
Model

TYDC-B-D601

Power Supply

AC 380V

Maximum Power

6.0 kW

Compressed Air

0.4–0.6 MPA

Machine Weight

Approx. 1,300 kg

Dimensions (L×W×H)

1340 × 1400 × 1640 mm (single function unit)

Wire Range

16 AWG – 26 AWG

Wire Length

200 – 9999 mm (custom lengths available)

Cutting Accuracy

±0.5 mm + 0.2% of wire length

Peeling Length

Max 6.0 mm

Compression Capacity

2.0 kN

Maximum Pins

20 per row, up to 3 rows

Maximum PIN Colors

15 (custom colors available)

Shell Size

MAX 40 × 25 × 25 mm, MIN 5 × 6 × 3 mm, pitch 1.0–4.2 mm

Operating Speed

Approx. 1,600 lines/hour

Detection Functions

Wire presence/absence, wire knots, terminal presence/absence, abnormal stripping, terminal pressure monitoring, insertion & pull-out detection

Standard Components

8-spindle universal wire feeder

Standard Configuration

Japanese cable terminal pressure monitoring, 5MP CCD vision inspection lens

Fully Automatic Double-Head Terminal Crimping & Housing Insertion Machine
Model

TYDC-009

Power Supply

AC 220V

High Power

4.8 Kw

Compressed Air

0.6 – 0.7 MPA (requires clean and dry air source)

Machine weight

Approx. 900 kg

Dimensions (L×W×H)

1900 × 1900 × 1800 mm

Standard Functions

Wire cutting, double-end stripping, double-end crimping, double-end twisting, single-end housing insertion

Optional Functions

Pressure management device, wire feeder, CCD vision detection

Wire Processing Range

AWG28# – AWG16#

Cutting Accuracy

± 0.1 mm + (cut length × 0.1% or less)

Applicable Housing Size

1.0 mm – 3.96 mm pitch, single-row housing

Stripping Length

1 – 6 mm (half-stripping or full-stripping available)

Production Rate

4000 – 4500 pcs/hour (2+2 terminals, single-end housing insertion, wire length ≤ 200 mm)

Detection Functions

Wire presence, wire knotting, terminal presence, housing presence, air pressure alarm, motor abnormality, CCD visual inspection, defective product alarm

Fully Automatic Single Head Wire Processing Machine
Model

TYDC-H-C601

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPA

Machine weight

Approximately 750 KG

Dimensions (L×W×H)

2200 × 1650 × 1850 mm

Loading Method

Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, automatic feeding of tinned wire and tin solution by motor

Function

A-End: Peeling and tinning
B-End: Peeling, pressing, CCD inspection, shell insertion

Wire Processing Range:

AWG18–AWG24 or AWG22–AWG30; up to 8 colors simultaneously

Wire Cutting Length

40–980 mm

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-end 0.1–10 mm, B-end 0.1–6 mm

Twisted Wire Length

3–10 mm

Tin Dipping Length

Maximum 10 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Standard Components

8-axis scroll universal wire feeder

Standard Configuration

Single channel terminal pressure monitoring, single lens CCD visual inspection

Fully Automatic Single-End Connector Insertion Machine
Model

TYDC-J-C605

Power Supply

AC 220V

High power

4.8 KW

Compressed air

0.4–0.6 MPa

Machine weight

Approximately 750 KG

Equipment Size

Dimensions (L×W×H): 1950 × 1600 × 1800 mm

Function

A-Side: Cutting, stripping, and tinning
B-Side: Cutting, stripping, crimping, CCD inspection, shell insertion

Wire Processing Range:

AWG16–AWG30; supports up to 8 colors simultaneously

Wire Cutting Length

40–900 mm (contact service for special requirements)

Cutting Accuracy

0.5 mm + 0.2% of cutting length

Peel Length

A-side 0.1–10 mm, B-side 0.1–6 mm

Twisted Wire Length

3–10 mm

Tin Dipping Length

Maximum 10 mm

Compression Ability:

2 T

Maximum PIN Insertion

20 pins per row, up to 3 rows

Maximum Color Count

8

Shell Size

Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm

Maximum Operating Speed

1.5 seconds per unit

Detection Device

CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring