This fully automatic combined wire harness shell insertion machine cuts, strips, crimps, and inserts shells at both ends of the wire. Equipped with a four-lens CCD detector, it inspects copper strands for high precision, consistent quality, and reliable production. Customized wire harness solutions are available on request.
Equipment Function:
- Automatically cuts, strips, crimps, and threads one end of the wire into the rubber shell.
- Automatically cuts, strips, crimps, and threads the other end of the wire into the rubber shell.
Equipment Features:
- Multiple functions; workstations can be freely combined with one-click setup and easy assembly/disassembly.
- Servo cutter holder allows precise adjustment of cutting depth.
- Crimping machine uses a frequency converter motor with 0.02 mm adjustment accuracy.
- Supports simultaneous operation of up to 5 wire specifications and 15 wire colors.
- Integrated touch-screen interface for crimping management, vision inspection, and parameter control.
- Cutting length controlled via encoder closed-loop for high precision.
- 3-axis split-type guided insertion improves efficiency and protects terminal functional area.
- Flip-over defective product isolation ensures 100% separation of defective products from good production.
- Each functional unit has its own interface for easy debugging.
Equipment Advantages:
- High production efficiency – simultaneous processing of multiple wire specs/colors.
- Flexible and modular – workstations can be combined and independently operated.
- Precise wire processing – reduces errors and waste.
- Improved insertion accuracy – protects terminal functional areas.
- Integrated control – centralized operation via touch-screen interface.
- Defect reduction – 100% defective product isolation.
- Easy debugging and maintenance – each unit has its own interface and handheld teaching pendant.
- Consistent quality – encoder closed-loop ensures uniform cutting lengths.
- Adaptable for custom requirements – modular design handles different wire harness types.
Main Equipment Configuration:
- Control System: Inovance
- Servo Motor: Inovance
- Cylinder: Taiwan Airtac
- Fiber Optic Amplifier: Panasonic, Japan
- Transmission Module: Yaohua (equipped with Taiwan HIWIN ball screw guide rail).
Watch product intro:
Details
| Model | TYDC-B-D601 |
|---|---|
| Power Supply | AC 380V |
| Maximum Power | 6.0 kW |
| Compressed Air | 0.4–0.6 MPA |
| Machine Weight | Approx. 1,300 kg |
| Dimensions (L×W×H) | 1340 × 1400 × 1640 mm (single function unit) |
| Wire Range | 16 AWG – 26 AWG |
| Wire Length | 200 – 9999 mm (custom lengths available) |
| Cutting Accuracy | ±0.5 mm + 0.2% of wire length |
| Peeling Length | Max 6.0 mm |
| Compression Capacity | 2.0 kN |
| Maximum Pins | 20 per row, up to 3 rows |
| Maximum PIN Colors | 15 (custom colors available) |
| Shell Size | MAX 40 × 25 × 25 mm, MIN 5 × 6 × 3 mm, pitch 1.0–4.2 mm |
| Operating Speed | Approx. 1,600 lines/hour |
| Detection Functions | Wire presence/absence, wire knots, terminal presence/absence, abnormal stripping, terminal pressure monitoring, insertion & pull-out detection |
| Standard Components | 8-spindle universal wire feeder |
| Standard Configuration | Japanese cable terminal pressure monitoring, 5MP CCD vision inspection lens |
Reviews
There are no reviews yet.