Fully Automatic Multi-Core Cable Stripping & Terminal Insertion Machine

The TYDC-006 automates multi-core cable processing, including jacket stripping, core stripping, terminal crimping, and housing insertion. High-precision servo motors and CCD detection ensure accurate core alignment, color verification, and consistent crimp quality. Multiple workstations operate simultaneously for fast, reliable, and high-yield production—ideal for automotive, ribbon, and multi-core cables.

Key Features:

Automatic wire swinging and core alignment for multi-core cables.
Jacket and individual core stripping.
Terminal crimping with real-time force monitoring.
CCD visual detection for wire sequence and color verification.
Fully automated housing insertion.
Automatic separation of good and defective products.
Multiple stations work simultaneously for high-speed production.
Simple operation with stable and high-yield performance.

Equipment Configuration:

Control System: Inovance
Servo Motors: Inovance
Cylinder: Taiwan Airtac
Fiber Optic Amplifier: Panasonic (Japan)
Transmission Module: Yaohua (Equipped with Taiwan HIWIN ball screw guide rail)

Details

Model	TYDC-006
Power Supply	AC 220V 50/60Hz
Power Consumption	3.5 KW / 20A single phase
Compressed air	0.5 – 0.7 MPa, 8 m³/h
Machine weight	Approximately 800 KG
Equipment Size	Dimensions (L×W×H): 2150 × 820 × 1860 mm
Applicable Wire	AWG18# – AWG28# multi-core sheathed cable
Outer Jacket Stripping Length	>20 mm from the end
Terminal Pitch	1.25 – 8.0 mm
Number of Pins Inserted	2 – 15 PIN
Start Mode	Foot pedal start / automatic start
Detection Functions	Wire presence, terminal presence, terminal crimp, air pressure, CCD color sequence, housing insertion

Fully Automatic Connector and Shell Insertion Machine

Fully Automatic Double-Head Shell Insertion Machine

Model	TYDC-B-B601
Power Supply	AC 220V
High power	3.2 KW
Compressed air	0.4–0.6 MPA
Machine weight	Approximately 900 KG
Equipment Size	Dimensions (L×W×H):1500 × 1550 × 1960 mm
Function	A-End: Cutting, stripping, crimping, CCD inspection, insertion B-End: Cutting, stripping, crimping, CCD inspection, insertion
Wire Processing Range:	AWG16–AWG30
Wire Processing Length	80–900 mm
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-End MAX 6.0 mm, B-End MAX 6.0 mm
Compression Ability:	2 T (customizable)
Maximum PIN Insertion	20 pins per row, maximum 3 rows
Maximum Color Count	8
Shell Size	MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	1.5 seconds per unit
Standard Components	8-axis scroll universal wire feeder
Standard Configuration	Dual channel terminal pressure monitoring, dual-lens CCD visual inspection
Defect Rate	Overall failure rate during normal operation is 5%

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Fully Automatic Connector and Shell Insertion Machine

Fully Automatic Combined Wire Harness Shell Insertion Machine

Model	TYDC-B-D601
Power Supply	AC 380V
Maximum Power	6.0 kW
Compressed Air	0.4–0.6 MPA
Machine Weight	Approx. 1,300 kg
Dimensions (L×W×H)	1340 × 1400 × 1640 mm (single function unit)
Wire Range	16 AWG – 26 AWG
Wire Length	200 – 9999 mm (custom lengths available)
Cutting Accuracy	±0.5 mm + 0.2% of wire length
Peeling Length	Max 6.0 mm
Compression Capacity	2.0 kN
Maximum Pins	20 per row, up to 3 rows
Maximum PIN Colors	15 (custom colors available)
Shell Size	MAX 40 × 25 × 25 mm, MIN 5 × 6 × 3 mm, pitch 1.0–4.2 mm
Operating Speed	Approx. 1,600 lines/hour
Detection Functions	Wire presence/absence, wire knots, terminal presence/absence, abnormal stripping, terminal pressure monitoring, insertion & pull-out detection
Standard Components	8-spindle universal wire feeder
Standard Configuration	Japanese cable terminal pressure monitoring, 5MP CCD vision inspection lens

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Single-End Wire Processing Machines

Fully Automatic Single-End Wire Harness Assembly Machine

Model	TYDC-K-A601
Power Supply	AC 220V
High power	4.8 KW
Compressed air	0.4-0.6 MPA
Machine weight	Approximately 750 KG
Equipment Size	Dimensions (L×W×H): 1950 × 1600 × 1800 mm
Loading Method	Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, and automatic feeding of tinned wire and tin solution by motor
Function	A-End: Strip and crimp B-End: Strip, crimp, and insert
Wire Processing Range:	AWG16–AWG30
Wire Processing Length	40–900 mm
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-side 0.1–10 mm, B-side 0.1–6 mm
Compression Ability:	2 T
Maximum PIN Insertion	20 pins per row, up to 3 rows
Maximum Color Count	8 colors
Shell Size	Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	3.3 seconds per unit
Detection Device	CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring
Standard Components	8-axis scroll universal wire feeder
Standard Configuration	Dual channel terminal pressure monitoring, Single lens CCD visual inspection

Product Details >

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