Fully Automatic Single-End Connector Insertion Machine

This machine automatically cuts, strips, and tins (solders) one end of the wire, while the other end is automatically cut, stripped, crimped, and inserted into the connector shell.

Note: We also provide customized wire harness processing solutions and non-standard equipment tailored to the specific requirements of your products.

Equipment Advantages:

Automatic feeding of bulk rubber shells via a vibrating disc.
Simple and user-friendly design for easy operation and convenient setup.
Quick and easy product specification changes.
Adjustable wire cutting and stripping lengths for each product.
Automatic detection and isolation of defective products during production.
100% pull test performed on terminal insertion to ensure reliability.

Main Equipment Configuration:

Control System: Inovance
Servo Motor: Inovance
Cylinder: Taiwan Airtac
Fiber Optic Amplifier: Panasonic, Japan
Transmission Module: Yaohua (equipped with Taiwan HIWIN ball screw guide

Watch Product Intro:

Details

Model	TYDC-J-C605
Power Supply	AC 220V
High power	4.8 KW
Compressed air	0.4–0.6 MPa
Machine weight	Approximately 750 KG
Equipment Size	Dimensions (L×W×H): 1950 × 1600 × 1800 mm
Function	A-Side: Cutting, stripping, and tinning B-Side: Cutting, stripping, crimping, CCD inspection, shell insertion
Wire Processing Range:	AWG16–AWG30; supports up to 8 colors simultaneously
Wire Cutting Length	40–900 mm (contact service for special requirements)
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-side 0.1–10 mm, B-side 0.1–6 mm
Twisted Wire Length	3–10 mm
Tin Dipping Length	Maximum 10 mm
Compression Ability:	2 T
Maximum PIN Insertion	20 pins per row, up to 3 rows
Maximum Color Count	8
Shell Size	Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	1.5 seconds per unit
Detection Device	CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring

Single-End Wire Processing Machines

Fully Automatic Single Head Wire Processing Machine

Model	TYDC-H-C601
Power Supply	AC 220V
High power	4.8 KW
Compressed air	0.4–0.6 MPA
Machine weight	Approximately 750 KG
Dimensions (L×W×H)	2200 × 1650 × 1850 mm
Loading Method	Automatic feeding of rubber shells via vibrating disc, automatic wire feeding, automatic feeding of tinned wire and tin solution by motor
Function	A-End: Peeling and tinning B-End: Peeling, pressing, CCD inspection, shell insertion
Wire Processing Range:	AWG18–AWG24 or AWG22–AWG30; up to 8 colors simultaneously
Wire Cutting Length	40–980 mm
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-end 0.1–10 mm, B-end 0.1–6 mm
Twisted Wire Length	3–10 mm
Tin Dipping Length	Maximum 10 mm
Compression Ability:	2 T
Maximum PIN Insertion	20 pins per row, up to 3 rows
Maximum Color Count	8
Shell Size	Maximum 40 × 25 × 20 mm, Minimum 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	1.5 seconds per unit
Detection Device	CCD for terminal appearance, presence/absence of terminals, pull-out detection after shell insertion, presence/absence of adhesive seat, and production defect rate monitoring
Standard Components	8-axis scroll universal wire feeder
Standard Configuration	Single channel terminal pressure monitoring, single lens CCD visual inspection

Product Details >

Fully Automatic Connector and Shell Insertion Machine

Fully Automatic Double-End Shell Insertion Machine

Model	TYDC-F-B602
Power Supply	AC 220V
High power	4.8 KW
Compressed air	0.4–0.6 MPa
Machine weight	Approximately 1200 KG
Equipment Size	Dimensions (L×W×H): 2100 × 1600 × 1900 mm
Function	A-end: peel, peel, crimp, insert B-end: peel, peel, crimp, insert
Wire Processing Range:	AWG16–AWG30
Wire Processing Length	80–900 mm (contact service for special requirements)
Cutting Accuracy	0.5 mm + 0.2% of cutting length
Peel Length	A-end MAX 6.0 mm, B-end MAX 6.0 mm
Compression Ability:	2 T
Maximum PIN Insertion	20 holes per row, up to 3 rows
Maximum Color Count	8 colors (more colors require customization)
Shell Size	MAX 40 × 25 × 20 mm, MIN 5 × 6 × 3 mm, spacing 1.0–4.2 mm
Maximum Operating Speed	1.5 seconds per unit
Detection Device	Wire presence/absence, wire cutting, terminal presence/absence, abnormal stripping, terminal pressure monitoring, terminal pull detection
Standard Components	8-axis scroll universal wire feeder
Standard Configuration	Dual-channel terminal pressure monitoring, four-lens CCD visual inspection

Product Details >

Fully Automatic Connector and Shell Insertion Machine

Fully Automatic Combined Wire Harness Shell Insertion Machine

Model	TYDC-B-D601
Power Supply	AC 380V
Maximum Power	6.0 kW
Compressed Air	0.4–0.6 MPA
Machine Weight	Approx. 1,300 kg
Dimensions (L×W×H)	1340 × 1400 × 1640 mm (single function unit)
Wire Range	16 AWG – 26 AWG
Wire Length	200 – 9999 mm (custom lengths available)
Cutting Accuracy	±0.5 mm + 0.2% of wire length
Peeling Length	Max 6.0 mm
Compression Capacity	2.0 kN
Maximum Pins	20 per row, up to 3 rows
Maximum PIN Colors	15 (custom colors available)
Shell Size	MAX 40 × 25 × 25 mm, MIN 5 × 6 × 3 mm, pitch 1.0–4.2 mm
Operating Speed	Approx. 1,600 lines/hour
Detection Functions	Wire presence/absence, wire knots, terminal presence/absence, abnormal stripping, terminal pressure monitoring, insertion & pull-out detection
Standard Components	8-spindle universal wire feeder
Standard Configuration	Japanese cable terminal pressure monitoring, 5MP CCD vision inspection lens

Product Details >

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